Senior Process Engineer Job at HireReady Partners, Knoxville, TN

  • HireReady Partners
  • Knoxville, TN

Job Description

Responsible for establishing, maintaining and optimizing process engineering operations within a technical ceramic manufacturing facility. This role serves as the primary owner for transitioning new processes from R&D into full-scale manufacturing, including specifying equipment, oversight of equipment installation, commissioning, validation, and process scale-up activities. The position partners cross-functionally to execute engineering initiatives aligned with business unit strategies, while driving operational excellence, safety, and continuous improvement.

Roles & Responsibilities: including but not limited to
  • Work safely and encourage a safety mindset
  • Ceramic powder formulation and process development to produce ready-to-press products
  • Lead commissioning activities, including Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and process validation.
  • Develop best method manufacturing processes for new products and materials
  • Manage capital projects from scoping and justification, through equipment procurement and installation.
  • Responsible for process improvements that deliver yield or throughput gains.
  • Lead problem solving activities for complex process and equipment related issues.
  • Develop, review, and update work instructions, quality control documentation, and operator training as required.
  • Serve as the primary interface with manufacturers and vendors that supply raw materials and process equipment to the company, from specification setting through implementation, into manufacturing and acceptance testing.
  • Ensure compliance with safety requirements
  • Perform detailed analysis for executive review and effectively communicate findings across all organizational levels.
  • Monitor production standards and performance metrics including output, downtime, scrap, and efficiency.
  • Collaborate with maintenance, quality, engineering, and supply chain teams to optimize production processes.
Education
  • Bachelor’s degree in Engineering or related discipline. Master’s degree a plus
Experience
  • Minimum 7 years in a process engineering role in a manufacturing environment.
  • Preferred experience in a technical ceramic manufacturing environment
  • Particular expertise in batching calculations, mixing, spray-drying, calcining, and fine particle milling.
  • Additional experience in dry-pressing, hot-pressing, sintering, and ceramic machining processes considered a strong plus.
Functional/Technical Knowledge, Skills & Abilities
  • Analytical/Critical Thinking - Identify root causes, implement effective solutions, improve processes, mentor others in data-driven strategies, and foster innovation through critical thinking and self-reflection.
  • Business Acumen - Align individual and/or departmental goals with organizational strategy, while collaborating cross-functionally to improve operational metrics.
  • Communication – Effectively communicate technical and strategic information across all levels of the organization, while remaining responsive to feedback and stakeholder needs.
  • Data Analysis – Utilize a data-driven approach to product development with a key focus on the powder production aspect, while mentoring others and effectively communicating insights to leadership.
  • Project Management - Independently lead multi-phase projects, including scope definition, budget management, schedule control, and contractor oversight.

Skills: management,testing,acceptance testing,manufacturing

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